LCR Function of AUTO SPLICING Machine

The automation of the SMT industry continues to evolve. Today the topic of managing operations systematically and integrating traceability information to the MES (Manufacturing Execution System) has become crucial in achieving higher productivity within today's SMT factories. Youngpool Technology's L-4 Automatic Splicing Machine has been developed as a solution to this challenge. The L-3 helps to improve outgoing quality, enhance management via MES, and reduce operating cost.
  • Brand:

    YOUNGPOOL
  • Item NO.:

    L-4

L-4 Automatic SMT splicing Machine

L-4 Automatic Splicing Machine is designed for the automatic production line of SMT placement machine. For paper tape and plastic tape with same specification, it can realize automatic correction and splicing of two rolls of tapes with a width of 8mm. In the process of splicing, the equipment can automatically realize accurate cutting and splicing, and automatically connect the head and tail of two rolls of tapes by high adhesion film, so as to realize continuous production.


● Dedicated 8mm carrier tape splicing (01005 capable)

● Carrier tape thickness 0.25–1.4mm (paper) and 0.25-2.5mm (embossed) applicable

● Battery can support 12-16 hours of continuous operation

● First Pass Yield at 98% or above

● Capable for MES integration, connectivity via Bluetooth and Wi-Fi

● Validation function available in both stand-alone and online mode

● Empty-pocket detection using vision inspection

● Power-assisted wheels to facilitate movement

● Ergonomic design for ease of use

● Intuitive graphic interface for easy operation

TECHNICAL SPECIFICATIONS

Facilities Requirements

Machine Dimension (mm)

520(W) × 515(D) × 1195(H)

Weight (kg)

70

Safety

Fully enclosed design with safety interlock switches to protect operator

Conveyor

Component Height (mm)

955

Power Supply

Power Source

60Ah Battery

Operation Time (when fully charged)

12-16h

Charging Voltage

24V DC

Power

100W

Motion System

Repeatability (mm)

0.1

Positioning accuracy of splicing tape (mm)

±0.2

Carrier Tape

Width(mm)

8

Minimum Length for Splicing(mm)

140

Component Reel

Motorized Winder

Standard Configuration

Reel Size (mm)

≤φ380 (consult Youngpool for special requirements)

Splicing Rate

Cycle Time (sec)

≤7.2S (not including LCR test time and not including loading time )

Software and Programming

Control

Computer Control

Operating System

Windows Interface

Communication with MES

Customizable

Available Information

Barcode Information, Battery Level, Alarms, Parameter Settings, Splicing Records

Options and Accessories

Carrier Tape Vision Inspection System

Available as Option

Power-assisted Wheels

Available as Option

AGV version

Available as Option(please consult your sales agent)

Label Printer

Available as Option

Barcode Scanner

Standard Configuration

Automatic cutter for pre-cut

Standard Configuration

Extension Port

USB2.0

Standard Configuration


Tape positioning capability

Automatic material size identification by camera, automatic test point located by motor and automatic test probe selection

LCR Detection Function

MES

After communication, material information of receiving requirements can be obtained directly from MES


Measurement of components value

Automatic selection of C or R, automatic shift and frequency change function, automatic value determination


Prevent wrong material alarm

If the test value exceeds the material description range, the software will give notification


Component testing accuracy

±0.25%


Minimum test value for a component

(C0.00Pf-20.00Mf),(R0.0000Ω-10.0000MΩ


Testing speed

250ms maximum

Illustrations of Automatic Splicing System

[Adhesion strength and durability]

[Carrier Tape Vision Inspection System]

[Empty-pocket detection]

[Proprietary bond head]

[Connecting effect display]


Splicing Machine Dimensions


● Published in July 2021 , All Rights Reserved

● All specifications are subject to change as a result of technical developments or advances. For questions on our products, please contact Youngpool Technonlogy (information@youngpool.com) or our local representative(s)

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