LCR Function of AUTO SPLICING Machine

The automation of the SMT industry continues to evolve. Today the topic of managing operations systematically and integrating traceability information to the MES (Manufacturing Execution System) has become crucial in achieving higher productivity within today's SMT factories. Youngpool Technology's L-4 Automatic Splicing Machine has been developed as a solution to this challenge. The L-3 helps to improve outgoing quality, enhance management via MES, and reduce operating cost.
  • Brand:

    YOUNGPOOL
  • Item NO.:

    L-4


L-4 Automatic SMT splicing Machine

All SMT processes has been evolving through the years except the component reel splicing process. The question of improving efficiency, higher quality splices, zero wrong component splices have not been fully addressed and often ignore.

YoungPool Technology's highly acclaimed L-4 intelligent splicing machine can perfectly meet all the requirement! It does not just satisfy customers MES integration function, but also easy to operate with high accuracy, stability and reliable characteristics. L4 has extremely short splicing cycle time, excellent LCR verification and very high FPY that works had in hand with any brand placement machine feeders that make the L-4 undoubtedly a must-have intelligent tool for today's SMT electronics manufacturing industry

 

Support 8mm component tape width

Support component tape thickness from 0.25-1.25mm

Support deep pocket up to 2.5mm

Excellent FPY up to 98%

Standard with intelligent vision system

Optional LCR verification for Capacitors and Resistors

Independent X/Y/Z axis design for LCR verification

Auto adjust LCR measurement probe for components size from 01005”

Auto empty pocket detection with pre-cut stations and component pitch verification

Continuous operation for up to 12-16 hours once fully charged

MES integration with connectivity via Wi-Fi or direct Network port

 

 

TECHNICAL SPECIFICATIONS

Tape splicing

system

X axis Repeatabilitymm

±0.01

Y axis Repeatabilitymm

±0.02

Positioning Accuracy of tapemm

±0.2

Information of

component tape

Component tape widthmm

8

Component pitchmm

2/4

Component pocket width max.mm

4.1

Component tape thicknessmm

Paper 0.25~1.25, Embossed tape 0.25~2.5


Conveyor system

Conveyor heightmm

930±15

Rewinding device

rewinding arm

Standard one rewinding arm , optional Two rewinding arms

Reel Sizemm

Max.Ø380Optional Ø500  

Max. loadkg

Max.20

Decoded mode

Barcode scanner

Standard

Barcode camera attach on rewinding arm

Optional

Splicing Rate

Cycle Time (sec)

≤7Snot including LCR test time and manual feeding time

Splicing capacity

Splicing FPY

98%

Splicing gapmm

0.1±25%

Component tape length min.mm

140

Software contro

Automatic component pitch identification

Standard

Component size comparison

Standard

BOM import wizard

Standard

OCR

Optional

LCR

Measurement accuracy

±0.05%

Measurement range

L0μH-1000HC0pF-20mFR0Ω-20MΩ

Measurement method

Two-sided measurement value

Test pass rate

95%01005 Component

Electricity

Power supply mode

24V DC 50Ah Lithium battery

Battery time (when fully charged)h

12-16

PowerW

Max.120

Facilities

Requirements

WeightKg

87

Reference Dimensionmm

540(W) × 517(L) × 1455(H)

Other configurations

are optional

MES customization, Barcode printer, Component reels stop function, Rotational speed sensor function, Fool-proofing function for rewinding arm,Laser height measurement function,Auto return device, Direct power supply, Wireless charging, Motion platform, Heavy motion platform.

 

 

Illustrations of Automatic Splicing System

 

[TAPE CHARACTERISTICS]

 

[COMPONENT SIZE RECOGNITION]

 

[OCR]

 

[INDEPENDENT MOTION DESIGN:VISION SYSTEMS,

LCR MEASURING DEVICE, SPLICING TAPE DEVICE.]

 

[DUAL REWINDING ARMS ]

 

[AUTOMATIC REEL REVERSAL ATTACHMENT]

 

Splicing Machine Dimensions

 

 

● Published in Feb. 2024 , All Rights Reserved

● All specifications are subject to change as a result of technical developments or advances. For questions on our products, please contact Youngpool Technonlogy (shicx@youngpool.com) or our local representative(s)


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