Intelligent material splicing technology

Aug 11, 2021

SMT line body, the most important equipment is the SMT machine, the yield of the patch, directly affect the product can be used!  If the wrong material or inaccurate material, resulting in the SMT machine working abnormal, the whole product will stop working, to bring a lot of losses to the enterprise, these losses can be avoided through the update of technology!


Below I say how to use high and new technology, to the enterprise about the SMT machine material work efficiency to bring a qualitative leap!


● Save cost

Save the loss caused by equipment downtime

Save the loss due to equipment downtime due to wrong material or material not in time or material of equipment downtime, these losses can be avoided, the working hours and stop losses, up is also a number of objective statistics, can avoid losses, is every enterprise in the pursuit of goals - with a little money left, settle down,  Every manager will know how to choose!


● Improve the grain movement rate

The efficiency of receiving material is doubled:

There are several to dozens of SMT machines in a production line. According to statistics, the artificial material receiving situation is as follows:

Skilled employees who have been in the factory for more than one year: C/T=84.8 seconds/time

Skilled staff in the factory for six months: C/T=103.2 seconds/time

New employee (3 months) : C/T=113.9 seconds/time

And automatic feeder C/T=41.1 seconds/time, the efficiency of a straight line more than double


● Improve material quality

Feeder through the special belt and heating system, increase the adhesive strength of the belt, reduce the quality problems caused by unqualified material, whether it is SMT production line or material preparation area, can be at ease with the material and storage!


● Reduce employee turnover

Automation simplifies repetitive work, can reduce staff fatigue;  Greatly reduce equipment alarm, can reduce personnel psychological anxiety;  Automated work, less problems, less error rate, employees happy work, simple, can volunteer for a long time, reduce staff turnover.


● Improve production management ability

Receiving machine can be connected to the enterprise MES system, data, information storage, transfer and summary, can realize the feeding operator, feeding time, feeding quantity and so on the traceability, improve the overall management level of the factory!

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